01 CNC Vision Measuring System — QVL250
Equipment Overview
Non-contact dimensional inspection using image-based measurement, ideal for small precision parts and profile checks.
Quickly measures OD, ID, hole pitch, angles, radii (R), and external contours, reducing operator-dependent judgement differences.
Used to verify dimensions of diamond tool blanks and finished products, ensuring stable clamping and consistent specifications.
Value to Quality Assurance
- Dimensional Consistency: Wheel OD/thickness/bore; mounted point shank diameter/overall length; diamond file blank dimensions and hole positions
Geometry & Appearance: Verification of chamfers, radii (R), groove/profile shape, and end-face outline consistency
Traceability & Efficiency: Measurement data and images can be saved for faster sampling inspection and fewer disputes
02 Tool Presetter — ZOLLER venturion 450
Equipment Overview
Used for presetting and measuring tools/grinding tools, focusing on standardized verification of length, diameter, and profile geometry.
Systematizes measurement data to reduce deviations and errors caused by manual tool setting and data entry.
Applied to outgoing inspection of shank-type diamond tools such as mounted points and grinding pins, improving on-machine stability and consistency for customers.
Value to Quality Assurance
- Dimensional Consistency: Shank diameter, overall length, and working-end dimensions (OD/taper/steps) consistency.
- Geometry & Appearance: Tip profile, angles, and shape consistency (reducing interference and runout risks)
- Traceability & Efficiency: Standardized measurement records support batch management and issue investigation
03 Concentricity & Runout Tester — CHIPRO
Equipment Overview
Used to inspect concentricity and runout of rotary tools—one of the key checkpoints for rotational quality.
Helps confirm axis alignment between the shank and the working end, preventing unstable machining caused by excessive runout.
Applied for fast and accurate measurement of diamond mounted point OD, concentricity, and roundness, ensuring quality and tool-life performance.
Value to Quality Assurance
- Dimensional Consistency: Control of axis alignment, concentricity, and roundness between the shank and the working end.
- Geometry & Appearance: Early detection when excessive runout often causes vibration or when poor roundness impacts performance.
- Traceability & Efficiency: Runout data can be recorded for batch comparison and faster clarification of customer claims.
04 Optical Comparator / Profile Projector — BATY R400
Equipment Overview
Profile comparison and measurement through projected magnification, suitable for inspecting angles, radii (R), and contour curves.
Quickly confirms whether the profile matches drawings, highly efficient for first-article inspection and sampling checks.
Used to verify diamond wheel forms, groove/dressing profiles, and mounted point tip geometry, reducing the risk of specification deviation.
Value to Quality Assurance
- Dimensional Consistency: Wheel form dimensions and groove position/width; mounted point tip dimension comparison.
- Geometry & Appearance: Consistency of angles, radii (R), contour curves, and shapes (drawing conformity)
- Traceability & Efficiency: Projected images are convenient for communication and documentation, shortening confirmation time.
05 Instant Measurement System / Image Dimension Measuring — KEYENCE LM Series
Equipment Overview
Built around one-click rapid measurement, capturing multiple dimensions at once—especially suitable for high-throughput sampling inspection.
Reduces fixture positioning and operational variation, making the measurement process more consistent and easier to standardize.
Used for quick dimensional verification of diamond tool components, improving outgoing inspection efficiency and consistency.
Value to Quality Assurance
- Dimensional Consistency: Multi-dimension measurement (OD/ID/distance/width, etc.) to reduce missed inspection risk.
- Geometry & Appearance: Fast judgement of contours and edge features, suitable for sampling checks and first-article confirmation.
- Traceability & Efficiency: Measurement data is easier to compile into batch records, improving inspection takt time.
06 Digital Microscope — KEYENCE VHX Series
Equipment Overview
A core tool for high-magnification observation and image documentation, used to evaluate surface condition and identify root causes of abnormalities.
Clearly reveals wear, breakage, chipping, surface residue/loading, and abrasive distribution features.
Used to verify abrasive layer and surface conditions of diamond wheels/mounted points/diamond files, supporting customer-claim analysis and process improvement.
Value to Quality Assurance
- Dimensional Consistency: Assists in confirming consistency at critical boundaries/interfaces (as objective evidence)
- Geometry & Appearance: Visual evaluation of abrasive coverage, wear patterns, cracks/chipping, and loading/residue.
- Traceability & Efficiency: Images can be saved and compared, enabling faster abnormality analysis and more targeted improvements.
